Posts Tagged ‘refrigeration load’

Refrigeration Application Considerations

Sunday, June 19th, 2011

We often sense a level of frustration from a prospective client during the 55 questions to fulfill a request for a walk in quote (see our walk-in RFQ).  

Aside from the box temperature, other considerations that are particular to meduim temperature applications are the air velocity and humidity of the refrigerated space.  Below freezing, humidity is inherent (the moisture is mostly frozen out of the air), so low temp applications are easier to spec than medium temp.  Following are common design parameters and examples of their application:

  • 35 degrees F / 90% + relative humidity (low velocity coils) - high humidity (sensitive materials, floral – roses)
  • 35 degrees F / 85% – 90% relative humidity – general purpose (foodservice, fresh meats, packaged goods not sensitive to humitity, short-term mixed produce, thawing, and dry goods unaffected by humidity)
  • 35 degrees F / 60% – 75% humidity – low humidity (retail, beer and beverage coolers, packaged items, materials sensitive to humidity)
  • 45 degrees F / 55%-70% humidity - low humidity (aging red wine)
  • 45 degrees F / 90% + % humidity (low velocity coils) -high humidity (sensitive materials, floral – general)
  • 55 degrees F / 55%-70% humidity - low humidity (processing rooms occupied by personnel)
  • 55 degrees F / 60% – 75% humidity (low velocity coils) - low humidity (produce) 

Have you ever picked up a 12-pack of product at the convenience store and the wet cardboard broke sending the cans across the floor?  Well, that was an improperly applied refrigeration system.  The refrigeration system in that event was likely rated for general purpose and the humidity damaged the packaging which was an important aspect of the purchase in order to get it out the door. 

We control the humidity in a space by manipulating the temperature of the cooling coil.  This is accomplished by increasing or decreasing the size of the cooling coil (a smaller coil will be colder than a larger coil).  The coil temperature establishes the dew point in the refrigerated air, the temperature at which moisture is condensed from the air.

Flowers get “wind burn”, so we are careful to gently move the air while removing the heat load.  Fortunately floral applications benefit from high humidity because in order to do the work with only a gentle breeze, we increase the size of the coil which inadvertantly raises the coil temperature.  As such, the proper conditions are obtained.

What is the Difference Between an Outdoor and an Indoor rated walk-in box?

Monday, June 6th, 2011

Outdoor boxes may benefit from the option for additional material to rain proof the roof of the box – either a rain roof or a roof seam kit.   Also, a drip rail may be installed above the entry door, and the exterior light switch weatherized.

Also, if refrigeration is included in the quote or project, addtional capacity should be calculated into the system to handle the higher outdoor temperatures. Outdoor temperature is rated at 110 degreesF for outdoor boxes verses 85 degreesF for indoor boxes. This results in a larger capacity (more horsepower) refrigeration system for the outdoor applications.

The condensing unit itself (outdoor unit) will also be increased in capacity relative to an indoor condensing unit to allow for the decrease in capacity with the outdoor temperature maximum of 110 degrees (in Texas), verses 85 degrees F indoors.  For every 10 degreesF increase in the air cooling the condenser there is approximately a 6% loss in refrigerating capacity.  Standard advertised refrigeration capacities by UL is at 90 degreesF, typically.

The condensing unit will also be fitted with winter controls to maintain the condenser pressure and temperature at a condition that will allow condensation of the refrigerant during cold weather.  A weather cover (cabinet) will also be included in the outdoor rated refrigeration assembly.

Can you convert my freezer to a refrigerator?

Tuesday, May 3rd, 2011

This is a subject that is difficult for the layman to understand. It would seem that since a freezer box gets down to 0 degrees, that if one just turned the thermostat up to 35, presto – refrigerator. But there are a few problems with this. Read more to understand why…